CUSTOMER SUCCESS STORY

Advanced Logistics and Fulfillment Increases Production Efficiency and Decreases Operational Costs

Download Story

At a Glance

NULOGY_CCS_Icons_V4-01

Profile

Point of purchase displays for major retailers

NULOGY_CCS_Icons_V4-03

Challenges

Scaling their operations

NULOGY_CCS_Icons_V4-02

Nulogy Solutions

PackManager
QCloud

NULOGY_CCS_Icons_V4-04

Outcomes

Increased production efficiency and decreased operational costs

OVERVIEW

Who is Advanced Logistics Packaging?

Advanced Logistics and Fulfillment (ALF) is a 100% woman-owned business located in Kansas City, Missouri. They are uniquely located in the largest underground business complex in the world. ALF specializes in point of purchase displays for major retailers and warehouse clubs in the greeting cards, pet food and back to school markets.

THE CHALLENGES

Growing their operations while relying on paper processes and spreadsheets

Starting as a small scale operation, ALF managed production orders using paper and spreadsheets. As the company began to grow, operating on paper and spreadsheets were limiting ALF’s ability to effectively scale due to:

  • Inefficient and time-consuming manual processes
  • Limited visibility for labor and inventory tracking
  • Lack of access to real-time visibility over efficiency and profitability, leaving their senior team in the dark for days, sometimes weeks after the project finished

“Before PackManager was introduced, we were running production using lots of spreadsheets. We were keeping track of labor hours and production on projects that we were running but we weren’t able to see that in real-time. Having PackManager give us that information in real-time has been a huge benefit to production and the understanding of how everything operates at ALF.”

– Amber Wiedmier, Divisional Manager, ALF

RESULTS

A system that could help them scale their operations

In order to scale their operations effectively, ALF needed a better production management system than paper and spreadsheets. They needed a system which could automatically track their labor and inventory in real-time so they could easily identify bottlenecks in their production lines. They also needed transparency into their projects so they could make good financial decisions in real-time and ensure profitability. ALF chose to partner with Nulogy and implement PackManager and QCloud in order to get the real-time data and transparency they required.

RESULTS

Successfully scaled production and decreased operational costs

After the successful implementation of PackManager and QCloud, ALF has been able to successfully scale their business and increase profitability by:

  • Having transparent and open communication across the organization to enable better collaboration and team alignment with corporate goals
  • Using real-time data and reporting to identify bottlenecks and make smarter and more responsible financial decisions
  • Increasing line efficiencies which has led to a decrease in labor costs by 15%, resulting in about $1,000,000 in savings from 2015 to 2016

CONTINUING TO IMPROVE

Streamlining reporting processes and providing real-time data to customers

Although PackManager provided Verst with the functionality they needed, Verst was still relying on multiple systems to run their contract packaging operations. As a result of using a variety of systems, many tasks were still very time-consuming. Striving to improve, Verst Group was looking for a better way to:

  • Seamlessly communicate and share real-time data analytics with their major Consumer Packaged Goods (CPG) customers
  • Reduce the time spent by their customer service and accounting teams preparing information and reports for customers
  • Start tracking and sharing with their customers’ Key Performance Indicators (KPIs) such as OTIF rates, invoice/shipment accuracy, and quality metrics

“PackManager helps me be more effective at my job by allowing me to look into our facility and use the real-time data to make good financial decisions. In the past, I would have to sift through mounds of paperwork and take hours to go through spreadsheets to get the information I needed to identify ways to improve our operations. Now I can just go into PackManager and within seconds or minutes, run the reports I need.”

– Wayne Jurgielewicz, Director of Operations, ALF

See how Nulogy can provide you the solutions to better manage your contract packaging operation and grow your business.

See Nulogy Solutions in Action