OEE Software for Real Time Machine Monitoring

Track OEE, downtime, and machine performance in re

  • Monitor OEE, availability, performance, and quality
  • Track machine downtime and production stoppages
  • Give teams one live view of shop floor performance
0%+ Increased OEE
0%+ Reduced Downtime
0% Inventory Accuracy

See How Nulogy Tracks OEE in Real Time

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If we could save fifteen minutes on machine time per operator, just by eliminating paperwork to be more efficient — we calculated we could save over $75,000. We have easily saved over $100,000 just in efficiency and paperwork alone.

Quality Manager, Lincoln Manufacturing USA, LLC
Lincoln Manufacturing Manufacturing Smart Factory customer
OEE Software

OEE Software for Real Time Machine Monitoring

Track OEE, downtime, scrap, throughput, and line performance from one connected dashboard. See where production losses happen, respond faster, and keep the shop floor moving.

Watch OEE Software Demo

Trusted by leading manufacturers

HelloFresh Ice Industries Louisiana Fish Fry Cresco Igloo PB2 Foods LetsGetChecked Heitkamp & Thurman Batteries

OEE Machine Monitoring Software for Clarity In Chaos

Monitor OEE, downtime, availability, performance, and quality in real time across every machine, line, shift, and site, without waiting for spreadsheets, manual updates, or end-of-shift reports.

-73% Downtime

“What gets tracked, gets improved.”

MH
Operations Improvement Coordinator, H&T
+30% OEE

“Reduction in overtime was exactly what we were looking to do… and that’s exactly what we have achieved.”

Chad Hill, CEO at Versatech
CEO, Versatech View on LinkedIn
+9x Return on Investment

“The real-time reporting at the manufacturing level is the biggest benefit.”

Ben Wohlschlaeger, Business Process Optimization Manager at Tacony
Business Process Optimization Manager, Tacony View on LinkedIn
+25% OEE

“Now that we have the transparency into the process, our OEE availability has increased significantly.”

John Bowers, VP of Operations at Oral BioTech
VP of Operations, Oral BioTech View on LinkedIn
John Bowers, Vice President of Operations at Oral Biotech
John Bowers Vice President of Operations
OEE Software Customer Success Story
80%+ OEE Improvement

Oral Biotech used Nulogy Smart Factory to replace manual production reporting with real-time OEE machine monitoring. By capturing live shop floor data, including previously missed short stops, the team identified downtime, performance losses, and production inefficiencies faster. They increased OEE from around 60% to nearly 80% while significantly reducing scrap and rework.

Read OEE Case Study
Accurate production data in real time

Finding The Right Production Monitoring System

Nulogy Smart Factory connects to your existing equipment — no rip-and-replace — and starts capturing live production data in days, not months. Track OEE, downtime, scrap, throughput, and line performance from a single connected dashboard across every shift, line, and site.

Nulogy Smart Factory production overview dashboard showing OEE, line performance, and real-time production counts
× Live OEE score See your Overall Equipment Effectiveness updating in real time — no manual calculation required.
× Performance trend chart Track actual vs target production over any time period to spot patterns and plan improvements.
× Running production Live operator screen shows current job, cycle time, and count — updated automatically from the machine.
Nulogy Smart Factory OEE tracking showing availability, performance, and quality breakdown by machine and shift
× Availability See the percentage of scheduled time your machines are actually running — and when they stopped.
× Performance rate Compare actual cycle time against ideal cycle time to surface hidden speed losses on every line.
× Quality rate Track scrap and rework in real time so quality issues are caught at the machine, not at the customer.
Nulogy Smart Factory downtime analysis and Pareto chart showing top downtime causes ranked by impact
× Built-in Pareto chart Automatically ranks your top downtime causes by impact so your team knows where to focus first.
× Operator reason codes Operators log downtime reasons at the machine in seconds — no paper forms, no end-of-shift guessing.
Nulogy Smart Factory automated shift reporting showing production summary, downtime breakdown, and OEE by line
× Automated shift reports Reports are generated and emailed at end-of-shift, daily, or weekly — zero manual effort required.
× Real-time mobile alerts Instant push notifications when a machine goes down, a target is missed, or a threshold is breached.
Nulogy Smart Factory costing and throughput analysis showing labour costs, production rates, and shift performance
× Throughput trends Track output by shift, line, and product over time to identify your best-performing conditions.
× Labour & production costs Understand the true cost of each production run and where efficiency gains translate directly to savings.
× Hidden capacity Eliminating recurring short stops and changeover delays unlocks capacity without adding headcount.
Step 1 of 5 Production Overview Dashboard See your entire factory floor at a glance. Track OEE, production counts, and line performance in real time from one connected dashboard — no spreadsheets, no manual data entry.
See ROI in less than 3 months

Implementing Production Monitoring Software

Factory floor equipment ready for Nulogy Smart Factory connection

Connect Your Machines

Nulogy Smart Factory connects to your existing equipment and shop floor systems. No rip-and-replace required. Start capturing live production data from your lines in days, not months.

Operators capturing live production data on the shop floor using Nulogy Smart Factory

Capture Live Production Data

Operators log production events, downtime reasons, and job progress directly from the shop floor. Data flows automatically into a single connected platform — no spreadsheets, no manual entry.

Supervisor viewing OEE and line performance dashboard on factory floor monitor

See and Improve Performance

Supervisors and managers get instant visibility into OEE, downtime, throughput, and line performance across every shift, line, and site — so they can spot issues and act before they impact output.

Direct Connect PLC · Controller
Wireless Nodes & Sensors Photo Eye · Wireless Nodes
Automated Data Collection HMI · Tablet / PC / Mobile
Integrations ERP · BI · Database
In partnership with
Nulogy Production Monitoring Opportunity Calculator
Currency:
Step 1 of 3 · Downtime exposure

What is downtime costing your operation?

Every hour a line stops unexpectedly carries a production cost. Enter your operational details to estimate the annual value currently exposed to downtime across your site.

Whole number. Min 1, max 500.
Use contribution margin per hour if known, or average revenue/output value per hour per line.
Include unplanned stops, waiting time, changeover overruns, and other lost production time. This is high. Please confirm this represents weekly downtime per line.
Use 50 if unsure, or adjust for shutdowns, holidays, maintenance periods, and seasonal production.
Formula: Lines × downtime hours/line/week × value per hour × working weeks per year
Why downtime exposure matters
Most manufacturers have limited visibility into when lines stop — and what that's costing them.
1
Understand your downtime picture
Before you can improve availability, you need to know when stops happen, why, and for how long. Most sites discover their actual downtime is higher than estimated once they start measuring it in real time.
Factory floor machine connection
OEE Machine Monitoring

How OEE Software Improves Manufacturing Performance

OEE software gives manufacturers real time visibility into downtime, performance, quality, and output, helping teams improve OEE, reduce waste, and replace manual reporting.

Nulogy Smart Factory gives manufacturers a live view of OEE across machines, lines, shifts, and sites. Instead of waiting for spreadsheets or end of shift reports, teams can see availability, performance, quality, downtime, scrap, and throughput as production is happening. Learn more about OEE tracking software.

OEE software helps teams identify when machines stop, how long downtime lasts, and which issues are affecting production performance. By capturing downtime events and short stops in real time, manufacturers can understand the root causes of lost output and take corrective action faster. Learn more about production monitoring software.

OEE is built around three core factors: availability, performance, and quality. Nulogy Smart Factory helps manufacturers monitor each area in one connected view, so teams can see whether production losses are caused by downtime, speed loss, scrap, rework, or quality issues. Learn more about Smart Factory software.

Replace manual spreadsheets and shift reports with automated OEE reporting. Nulogy Smart Factory helps teams generate production reports by machine, line, shift, site, or time period, giving managers faster access to the data they need to review performance and prioritize improvements. Learn more about OEE tracking software.

Real time OEE machine monitoring helps manufacturers uncover hidden capacity by showing where output is being lost. By improving visibility into downtime, speed loss, and production bottlenecks, teams can increase throughput without immediately adding more equipment, labor, or floor space. Take the Smart Factory digital assessment.

OEE software does more than track machine uptime. It also helps teams understand how scrap, rework, and quality losses are affecting production performance. With better visibility into quality issues, manufacturers can reduce waste, improve first pass yield, and protect customer service levels. Learn more about production monitoring software.

Real time OEE dashboard for machines, lines, and shifts

Real time OEE dashboard for machines, lines, and shifts

Frequently Asked Questions About OEE Software

OEE software helps manufacturers measure Overall Equipment Effectiveness by tracking availability, performance, and quality across machines, lines, shifts, and sites. Instead of relying on spreadsheets or manual shift reports, OEE software captures production data in real time so teams can see where downtime, speed loss, scrap, and production inefficiencies are impacting output. Learn more about OEE tracking.

Nulogy Smart Factory gives manufacturers real time visibility into production performance by tracking OEE, downtime, scrap, throughput, and line performance from connected shop floor dashboards. Teams can monitor production by machine, line, shift, or site, helping operators and managers spot issues before they become bigger production problems.

OEE software can track availability, performance, quality, downtime, stoppages, scrap, throughput, production counts, cycle times, and target versus actual output. Nulogy Smart Factory also helps teams identify downtime reasons and production losses so they can take corrective action faster.

OEE software improves manufacturing performance by making production losses visible in real time. By tracking availability, performance, and quality, teams can identify the root causes of downtime, speed loss, scrap, and missed targets. This gives operators, supervisors, and plant managers the data they need to reduce waste, increase throughput, improve line efficiency, and raise OEE over time. Why Overall Equipment Effectiveness matters in the AI era.

Yes. OEE software can replace manual spreadsheets, paper based checks, and end of shift production reports by automatically capturing and organizing shop floor data. This gives teams a live view of OEE, downtime, production performance, scrap, and throughput, instead of waiting for reports to be manually updated after the shift has ended. Learn more about production monitoring.

Production monitoring software gives manufacturers real time visibility into shop floor performance, while OEE software focuses specifically on measuring and improving Overall Equipment Effectiveness. In practice, they often work together. Nulogy Smart Factory combines production monitoring with OEE tracking, helping teams monitor downtime, availability, performance, quality, scrap, and throughput from one connected system.

Yes. Modern OEE machine monitoring software can help manufacturers capture production data from both older and newer machines, depending on the setup and connectivity available on the shop floor. Nulogy Smart Factory is designed to give teams real time visibility across production environments without forcing manufacturers to replace existing equipment.

Nulogy Smart Factory helps manufacturers reduce downtime, increase OEE, eliminate manual reporting, improve quality, and unlock hidden production capacity. It gives operators, supervisors, and plant managers real time visibility across the plant floor, helping teams make faster decisions and keep production moving. Take the Smart Factory digital assessment.

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