Smart Factory Digital Assessment

Find out how ready your plant floor is for production monitoring, and what it could add to your OEE. The assessment takes about five minutes. To act on the results, you need real-time visibility into OEE, downtime, and plant performance. Nulogy Smart Factory, along with Nora, our built-in AI assistant, keeps you up to speed, so issues reach you before they cost a shift.

  • Track OEE, downtime, and performance in real time
  • Replace spreadsheets and manual production reports
  • Give every team visibility across the plant
0%+ Increased OEE
0%+ Reduced Downtime
0% Inventory Accuracy

See Production Monitoring in Action

Start Proactively Managing the Factory Floor

How much would a 5% OEE increase impact your business?

In the manufacturing world, a few simple metrics can speak volumes about your operation’s true performance. Overall equipment effectiveness (OEE) is arguably the most powerful indicator in this realm and can have a tremendous impact on the bottom line.

This broad measurement rolls multiple critical factors into one top-line number — availability, performance and quality. In doing so, OEE provides manufacturers with a quantifiable score directly tied to their abilities to run lean, maximize asset utilization, and ultimately drive profitability.

Digital Transformation Readiness of Your Factory

If a manufacturer has world-class OEE scores across their plant floor, they’re extracting every ounce of potential from their equipment while minimizing losses from unplanned downtime, speed or quality issues. It’s the ultimate competitive weapon for managing costs and operating efficiently.

This 20 question assessment will take about five minutes and show you:

01Next steps for optimization
02What level of digital transformation your factory floor is ready for
03Potential OEE increase from adding a production monitoring system.
Digital Assessment
Smart Factory Maturity Questionnaire
Answer each question based on how your plant runs today. Your results appear at the end.
Smart Factory Platform

Cycle Time & OEE Software for the Factory Floor

Stop waiting until the end of a shift — or the end of the week — to understand what happened on your shop floor. Nulogy Smart Factory gives manufacturers a live production monitoring system to track OEE, downtime, scrap, throughput, and line performance from a single connected dashboard.

View Production Monitoring Demo

Trusted by leading manufacturers

HelloFresh Ice Industries Louisiana Fish Fry Cresco Igloo PB2 Foods LetsGetChecked Heitkamp & Thurman Batteries
Nulogy – Logo Carousel
If we could save fifteen minutes on machine time per operator, just by eliminating paperwork to be more efficient — we calculated we could save over $75,000. We have easily saved over $100,000 just in efficiency and paperwork alone.

Daniel Rhodus
Quality Manager, Lincoln Manufacturing USA, LLC
Lincoln Manufacturing Manufacturing Smart Factory customer

Cycle Time & OEE Monitoring Software For Real-Time Visibility

Get the real-time visibility you need to understand what is happening across every line, shift, and site, without waiting for spreadsheets, manual updates, or Monday morning reports.

Nora by Nulogy

Part of Nulogy Intelligence

Ask Nora. She Answers, Charts It, and Acts.

Nora is the manufacturing AI assistant built into Smart Factory and Maintenance. No dashboards to dig through. Ask in plain English and watch what comes back.

Tap a question to see Nora work

Your data stays yours. Nora never fabricates an answer, learns your line names and part numbers, and is never used to train external models.

View Demo
Push, Not Pull

You Don't Open Nora. Nora Comes to You.

Every other AI assistant on the plant floor waits to be asked. Nora is built to flip that.

Every Other AI

You notice the problem, then go ask. By then the line was already down.

-73% Downtime

“What gets tracked, gets improved.”

Matt Hill, Operations Improvement Coordinator at H&T Waterbury
Matt Hill Operations Improvement Coordinator, H&T Waterbury
+30% OEE

“Reduction in overtime was exactly what we were looking to do… and that’s exactly what we have achieved.”

Chad Hill, CEO at Versatech
Chad Hill CEO, Versatech View on LinkedIn
+9x Return on Investment

“The real-time reporting at the manufacturing level is the biggest benefit.”

Ben Wohlschlaeger, Business Process Optimization Manager at Tacony
Ben Wohlschlaeger Business Process Optimization Manager, Tacony View on LinkedIn
+25% OEE

“Now that we have the transparency into the process, our OEE availability has increased significantly.”

John Bowers, VP of Operations at Oral BioTech
John Bowers VP of Operations, Oral BioTech View on LinkedIn
John Bowers, Vice President of Operations at Oral Biotech
John Bowers Vice President of Operations
Production Monitoring Customer Success Story
99.8% Scrap Reduction

Oral Biotech used Nulogy Smart Factory to replace manual production reporting with real-time production monitoring. By capturing live shop floor data - including previously missed short stops - the team gained better visibility into performance issues, improved line efficiency, increased OEE from around 60% to close to 80%, and significantly reduced scrap and rework.

Read Case Study
Accurate production data in real time

Finding The Right Cycle Time & OEE Monitoring System

Nulogy Smart Factory connects to your existing equipment — no rip-and-replace — and starts capturing live production data in days, not months. Track OEE, downtime, scrap, throughput, and line performance from a single connected dashboard across every shift, line, and site.

Nulogy Smart Factory production overview dashboard showing OEE, line performance, and real-time production counts
× Live OEE score See your Overall Equipment Effectiveness updating in real time — no manual calculation required.
× Performance trend chart Track actual vs target production over any time period to spot patterns and plan improvements.
× Running production Live operator screen shows current job, cycle time, and count — updated automatically from the machine.
Nulogy Smart Factory OEE tracking showing availability, performance, and quality breakdown by machine and shift
× Availability See the percentage of scheduled time your machines are actually running — and when they stopped.
× Performance rate Compare actual cycle time against ideal cycle time to surface hidden speed losses on every line.
× Quality rate Track scrap and rework in real time so quality issues are caught at the machine, not at the customer.
Nulogy Smart Factory downtime analysis and Pareto chart showing top downtime causes ranked by impact
× Built-in Pareto chart Automatically ranks your top downtime causes by impact so your team knows where to focus first.
× Operator reason codes Operators log downtime reasons at the machine in seconds — no paper forms, no end-of-shift guessing.
Nulogy Smart Factory automated shift reporting showing production summary, downtime breakdown, and OEE by line
× Automated shift reports Reports are generated and emailed at end-of-shift, daily, or weekly — zero manual effort required.
× Real-time mobile alerts Instant push notifications when a machine goes down, a target is missed, or a threshold is breached.
Nulogy Smart Factory costing and throughput analysis showing labour costs, production rates, and shift performance
× Throughput trends Track output by shift, line, and product over time to identify your best-performing conditions.
× Labour & production costs Understand the true cost of each production run and where efficiency gains translate directly to savings.
× Hidden capacity Eliminating recurring short stops and changeover delays unlocks capacity without adding headcount.
Step 1 of 5 Production Overview Dashboard See your entire factory floor at a glance. Track OEE, production counts, and line performance in real time from one connected dashboard — no spreadsheets, no manual data entry.
See ROI in less than 3 months

Implementing Production Monitoring Software

Factory floor equipment ready for Nulogy Smart Factory connection

Connect Your Machines

Nulogy Smart Factory connects to your existing equipment and shop floor systems. No rip-and-replace required. Start capturing live production data from your lines in days, not months.

Operators capturing live production data on the shop floor using Nulogy Smart Factory

Capture Live Production Data

Operators log production events, downtime reasons, and job progress directly from the shop floor. Data flows automatically into a single connected platform — no spreadsheets, no manual entry.

Supervisor viewing OEE and line performance dashboard on factory floor monitor

See and Improve Performance

Supervisors and managers get instant visibility into OEE, downtime, throughput, and line performance across every shift, line, and site — so they can spot issues and act before they impact output.

Direct Connect PLC · Controller
Wireless Nodes & Sensors Photo Eye · Wireless Nodes
Automated Data Collection HMI · Tablet / PC / Mobile
Integrations ERP · BI · Database
In partnership with

Frequently Asked Questions

It asks 20 multiple-choice questions about how your plant runs today, starting with how you collect production counts and downtime and how long it takes for reports to reach you. Your answers show the next steps for optimization, the level of digital transformation your floor is ready for, and the potential OEE increase from adding a production monitoring system.

About five minutes. The questions are multiple choice, and you can answer them from what you already know about your plant. No data exports or spreadsheets needed.

Whoever knows how production is tracked on the floor today: a plant manager, VP of Operations, production manager, or continuous improvement lead. If you run several plants, take it once per site, since the answers often differ from one plant to the next.

You pay operators and overhead whether machines run or not. Every point of OEE is more product from the same people and equipment, so a 5% increase is extra capacity you don’t have to buy with new machines or more hires. The OEE calculator shows where your current losses sit.

Use your results to pick where to start. If counts and downtime still come from paper or spreadsheets, automating data collection is usually the first step. Book a Smart Factory demo to see those numbers live for every line and shift. Most customers see a 10 to 20% OEE increase in their first year once these losses become visible.

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