Production Monitoring, Maintenance & AI in One System

Smart Factory Software That Sees Every Minute

Nulogy Smart Factory brings production monitoring, connected maintenance, and Nora, your AI assistant, into one system. See OEE, downtime, and line performance in real time, trigger maintenance the moment a machine needs it, and just ask Nora what's happening on the floor.

  • Catch machine issues before they cost you a shift
  • Raise OEE and get more from the equipment you already run
  • Nora answers and acts, so your team stops chasing reports
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Increased OEE
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Reduced Downtime
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Inventory Accuracy

See Smart Factory in Action

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If we could save fifteen minutes on machine time per operator, just by eliminating paperwork to be more efficient — we calculated we could save over $75,000. We have easily saved over $100,000 just in efficiency and paperwork alone.

Quality Manager, Lincoln Manufacturing USA, LLC
Lincoln Manufacturing Manufacturing Smart Factory customer
Smart Factory Platform

Real-Time Production Monitoring for the Factory Floor

Stop waiting until the end of a shift, or the end of the week, to find out what happened on your floor. Nulogy Smart Factory gives you live production monitoring software that tracks OEE, downtime, scrap, throughput, and line performance on one connected dashboard, so issues surface while you can still act on them.

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Trusted by leading manufacturers

HelloFresh Ice Industries Louisiana Fish Fry Cresco Igloo PB2 Foods LetsGetChecked Heitkamp & Thurman Batteries
-73% Downtime

“What gets tracked, gets improved.”

MH
Operations Improvement Coordinator, H&T
+30% OEE

“Reduction in overtime was exactly what we were looking to do… and that’s exactly what we have achieved.”

Chad Hill, CEO at Versatech
CEO, Versatech View on LinkedIn
+9x Return on Investment

“The real-time reporting at the manufacturing level is the biggest benefit.”

Ben Wohlschlaeger, Business Process Optimization Manager at Tacony
Business Process Optimization Manager, Tacony View on LinkedIn
+25% OEE

“Now that we have the transparency into the process, our OEE availability has increased significantly.”

John Bowers, VP of Operations at Oral BioTech
VP of Operations, Oral BioTech View on LinkedIn
John Bowers, Vice President of Operations at Oral Biotech
John Bowers Vice President of Operations
Production Monitoring Customer Success Story
99.8% Scrap Reduction

Oral Biotech used Nulogy Smart Factory to replace manual production reporting with real-time production monitoring. By capturing live shop floor data - including previously missed short stops - the team gained better visibility into performance issues, improved line efficiency, increased OEE from around 60% to close to 80%, and significantly reduced scrap and rework.

Read Case Study
Nora by Nulogy

Part of Nulogy Intelligence

Ask Nora. She Answers, Charts It, and Acts.

Nora is the manufacturing AI assistant built into Smart Factory and Maintenance. No dashboards to dig through. Ask in plain English and watch what comes back.

Tap a question to see Nora work

Your data stays yours. Nora never fabricates an answer, learns your line names and part numbers, and is never used to train external models.

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Push, Not Pull

You Don't Open Nora. Nora Comes to You.

Every other AI assistant on the plant floor waits to be asked. Nora is built to flip that.

Every Other AI

You notice the problem, then go ask. By then the line was already down.

Accurate Production Data in Real Time

Finding the Right Production Monitoring System

Nulogy Smart Factory connects to your existing equipment, with no rip-and-replace, and starts capturing live production data in days, not months. Track OEE, downtime, scrap, throughput, and connected maintenance from a single dashboard across every shift, line, and site.

Nulogy Smart Factory production overview dashboard showing OEE, line performance, and real-time production counts
×Live OEE scoreSee your Overall Equipment Effectiveness updating in real time, with no manual calculation required.
×Performance trend chartTrack actual vs target production over any time period to spot patterns and plan improvements.
×Running productionLive operator screen shows current job, cycle time, and count, updated automatically from the machine.
Nulogy Smart Factory OEE tracking showing availability, performance, and quality breakdown by machine and shift
×AvailabilitySee the percentage of scheduled time your machines are actually running, and when they stopped.
×Performance rateCompare actual cycle time against ideal cycle time to surface hidden speed losses on every line.
×Quality rateTrack scrap and rework in real time so quality issues are caught at the machine, not at the customer.
Nulogy Smart Factory downtime analysis and Pareto chart showing top downtime causes ranked by impact
×Built-in Pareto chartAutomatically ranks your top downtime causes by impact so your team knows where to focus first.
×Operator reason codesOperators log downtime reasons at the machine in seconds, with no paper forms and no end-of-shift guessing.
Nulogy Smart Factory connected maintenance (CMMS) showing machine-triggered work orders prioritized by line impact
×Triggered by machine signalsMaintenance is created from real machine performance and status, not a static calendar, so you stop over and under-scheduling.
×Prioritized by line impactReal-time production data sends maintenance attention to the assets that matter most to output.
Nulogy Smart Factory automated shift reporting showing production summary, downtime breakdown, and OEE by line
×Automated shift reportsReports are generated and emailed at end-of-shift, daily, or weekly, with zero manual effort required.
×Real-time mobile alertsInstant push notifications when a machine goes down, a target is missed, or a threshold is breached.
Nulogy Smart Factory costing and throughput analysis showing labour costs, production rates, and shift performance
×Throughput trendsTrack output by shift, line, and product over time to identify your best-performing conditions.
×Labour & production costsUnderstand the true cost of each production run and where efficiency gains translate directly to savings.
×Hidden capacityEliminating recurring short stops and changeover delays frees capacity without adding headcount.

Nora, the AI assistant built into Smart Factory, can answer questions about any of these views in plain English.

Step 1 of 6 Production Overview Dashboard See your entire factory floor at a glance. Track OEE, production counts, and line performance in real time from one connected dashboard, with no spreadsheets and no manual data entry.

Go deeper: Production Monitoring Software· OEE Tracking Software· Maintenance (CMMS)

See ROI in less than 3 months

Implementing Nulogy Smart Factory Software

Factory floor equipment ready for Nulogy Smart Factory connection

Connect Your Machines

Nulogy Smart Factory connects to your existing equipment and shop floor systems. No rip-and-replace required. Start capturing live production data from your lines in days, not months.

Operators capturing live production data on the shop floor using Nulogy Smart Factory

Capture Live Production Data

Operators log production events, downtime reasons, and job progress directly from the shop floor. Data flows automatically into a single connected platform, with no spreadsheets and no manual entry.

Supervisor viewing OEE and line performance dashboard on factory floor monitor

See and Improve Performance

Supervisors and managers get instant visibility into OEE, downtime, throughput, line performance, and connected maintenance across every shift, line, and site, so they can spot issues and act before they impact output.

Direct Connect PLC · Controller
Wireless Nodes & Sensors Photo Eye · Wireless Nodes
Automated Data Collection HMI · Tablet / PC / Mobile
Integrations ERP · BI · Database
In partnership with
Nulogy Smart Factory Opportunity Calculator
Currency:
Step 1 of 3 · Downtime exposure

What is downtime costing your operation?

Every hour a line stops unexpectedly carries a production cost. Enter your operational details to estimate the annual value currently exposed to downtime across your site.

Whole number. Min 1, max 500.
Use contribution margin per hour if known, or average revenue/output value per hour per line.
Include unplanned stops, waiting time, changeover overruns, and other lost production time. This is high. Please confirm this represents weekly downtime per line.
Use 50 if unsure, or adjust for shutdowns, holidays, maintenance periods, and seasonal production.
Formula: Lines × downtime hours/line/week × value per hour × working weeks per year
Why downtime exposure matters
Most manufacturers have limited visibility into when lines stop — and what that's costing them.
1
Understand your downtime picture
Before you can improve availability, you need to know when stops happen, why, and for how long. Most sites discover their actual downtime is higher than estimated once they start measuring it in real time.
Factory floor machine connection
Real-Time Production Data

What Smart Factory Software Does on the Plant Floor

Smart factory software turns live machine and operator data into one clear picture of how your plant is running, right now. Nulogy Smart Factory brings production monitoring, OEE, downtime, connected maintenance, and the Nora AI assistant together, so the people running the floor see issues while they can still act on them.

Real-Time Visibility

See every line, shift, and site as it runs, instead of waiting for end-of-shift reports. Live production monitoring gives every team the same accurate picture.

Less Unplanned Downtime

Catch stops and their causes the moment they happen, then reduce downtime by fixing the patterns that repeat. No more guessing why a line went down.

Higher OEE

Track availability, performance, and quality in one place with OEE tracking software, and learn the difference between OEE, OPE, and TEEP.

No More Manual Reporting

Shift, daily, and weekly reports build themselves and land in your inbox, so the team can eliminate manual reporting and spend the time solving problems.

Capacity You Already Have

Recurring short stops and slow cycles hide real output. Smart Factory helps you find manufacturing capacity you already own, without new equipment or headcount.

Quality Caught at the Machine

Track scrap rate and rework in real time so quality issues are caught on the line, not at the customer, and you can drive continuous quality.

Maintenance on the Same Data

Machine signals trigger and prioritize work in a connected CMMS, so maintenance runs on real performance instead of a fixed calendar.

Part of the Manufacturing Operating System

Smart Factory is one product in Nulogy's Manufacturing Operating System (MOS), the connected foundation that lets data, maintenance, and AI work together.

Smart Factory Software FAQ

Frequently Asked Questions

What is Smart Factory software?
Smart Factory software gives manufacturers real-time visibility into what is happening on the plant floor. Nulogy Smart Factory combines production monitoring, OEE tracking, downtime analysis, connected maintenance (CMMS), and the Nora AI assistant in one system, so teams can see every minute, fix issues sooner, and run every shift on live data instead of spreadsheets.
What is production monitoring software?
Production monitoring software tracks shop floor performance in real time, giving teams visibility into output, downtime, OEE, scrap, and line performance so they can spot problems faster. In Smart Factory it is one connected capability alongside maintenance and AI.
Does Nulogy Smart Factory include maintenance (CMMS)?
Yes. Nulogy Maintenance is a computerized maintenance management system (CMMS) built into Smart Factory. Machine signals trigger and prioritize work orders on the same data as production, so maintenance fires by line impact instead of a static calendar, and you see performance recover after each fix.
Does Smart Factory have AI? What is Nora?
Yes. Nora is the manufacturing AI assistant built into Smart Factory and Maintenance. Ask about your live operation in plain English, for example "what was OEE on Line 3 yesterday" or "show me overdue maintenance orders," and Nora answers, charts the result, and can create or update tasks and maintenance orders. Nora works only on your own data and is never used to train external models.
What can Smart Factory software track?
Nulogy Smart Factory tracks OEE, downtime, production counts, throughput, scrap, changeover time, machine performance, line efficiency, and maintenance, across every shift, line, and site.
How does Smart Factory software improve OEE?
It improves OEE by surfacing the causes of availability, performance, and quality losses in real time. By tracking downtime, speed loss, scrap, and interruptions as they happen, teams address recurring issues faster instead of discovering them at end of shift.
How does Nulogy connect to my machines?
Nulogy Smart Factory connects to your existing equipment and shop floor systems with no rip-and-replace, using direct PLC connections, wireless nodes and sensors, automated data collection, and integrations with ERP and BI. Most plants start capturing live production data in days, not months. See how Smart Factory works.
Can Smart Factory software replace spreadsheets?
Yes. It gives teams one connected place to capture, view, and analyze production data, which eliminates manual reporting, reduces data delays, and gives production, operations, and leadership a more accurate view of shop floor performance.
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