Unlock Hidden Capacity
When co-packers and contract manufacturers lack production visibility, they can't see their potential to take on new orders. Nulogy gives managers, planners, and business owners a real-time view of your actual production, so you have the power to optimize performance and gain capacity.
What Is Hidden Capacity?
Hidden capacity is the output a plant could already produce with the labor, lines, and hours it has today, if the team could see what was actually happening on the floor. Most co-packers and contract manufacturers are not short on capacity; they are short on visibility into it, so a job runs slower than it should, a line sits idle without anyone noticing, or an order gets promised twice.
Unlocking capacity doesn't require a new building or a new shift. It requires knowing, in real time, what every line is doing, what inventory is actually on hand, and which orders are at risk, so the team can act on the capacity that is already there.
Ways to Find Hidden Capacity
Get Off the Whiteboard
Replace production boards, paper run sheets, and end-of-shift tallies with live tracking captured right from the line, not reconstructed from memory the next morning.
Know What's Actually in Stock
Replace the book count with a real one, so a run does not stall waiting on material you thought you had, and you stop carrying safety stock you did not need.
Fill the Orders You Promised
Give customers an accurate answer the moment they ask for one, instead of having staff piece together a status update from three different spreadsheets.
Grow Without Adding a Shift
Take on the next contract with the lines and labor you already run, because you can finally see where the slack in your schedule really is. See Manufacturing Capacity, Explained.
How Nulogy Shop Floor Finds the Capacity
Capacity planning starts with knowing what is actually happening on the floor. Nulogy Shop Floor replaces the whiteboard and the spreadsheet with a live production dashboard: every job, every line, and every hour of labor tracked as it happens. Because production, inventory, and orders run on the same system, an owner, manager, or planner can make the most out of the labor and resources they already have.
Capacity Gains Don’t Take Six Months
Prism eLogistics, a UK co-packer and 3PL, went live on Shop Floor in under 30 days. “I now have 100% faith in our stockholdings. A year and a half ago, I’d have said about 20%,” says Tom Kennedy, Business Development Manager.
See how fast you could go live →
"When we're going after a new customer or growing a relationship with a current customer or partner, Nulogy allows us to deepen our relationship, making decisions together knowing we're on the same page."