Versatech
Versatech replaced paper tracking and spreadsheets with Nulogy Smart Factory, raising OEE by 30% and achieving ROI within three months.
Download the Case StudyBased in Illinois, Versatech provides manufacturing and engineering services in robotics, automation, workholding with hydraulic integration, contract manufacturing, job shop prototyping and low-volume runs, and lean manufacturing consulting.
Paper tracking that could not keep up
Versatech tracked production on paper and spreadsheets that were time-consuming to update and maintain. Teams had no real-time production data to act on, reporting was manual, and data accuracy suffered.
The company needed a production monitoring system that would give quality, engineering, maintenance and production teams live data, so they could reduce overtime, cut downtime and improve machine utilization.
We wanted to get off our paper system. We hoped that Smart Factory could help us collect data into a central database to improve the way we worked and that’s exactly what Smart Factory did.
Outcomes
After switching to Smart Factory, Versatech raised OEE by 30% and achieved ROI in less than three months.
Better Plant Floor Visibility
Real-time data in one tracking system gives quality, engineering, maintenance and production teams the same view of the floor, so they can act on overtime, downtime and machine utilization.
Less Downtime
Versatech correlates unscheduled downtime with specific events, so issues get solved quickly and negative trends are caught early. Automated reporting saves the team hours.
Lower Labor and Scrap Costs
Real-time visibility and a faster tracking workflow help Versatech spot rising scrap rates as they happen, preventing several major cost drivers.
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Talk to our team about real-time production monitoring, the way Versatech did.
